基于 IPSO-BP神经网络的激光打孔表面粗糙度预测
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(沈阳航空航天大学工程训练中心,沈阳 110136)

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刘江宁(1985-),男,辽宁省沈阳市人,主要研究方向为激光加工、航空铆接。

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TP183

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Prediction of Surface Roughness in Laser Drilling Based on IPSO-BP Neural Network
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(Engineering Training Centre,Shenyang Aerospace University,Shenyang 110136,CHN)

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    摘要:

    针对激光加工钛合金 TC4微孔过程中表面粗糙度难以准确预测的问题,提出一种基于改进粒子群算法优化 BP神经网络(IPSO-BP)的表面粗糙度预测方法。首先,以激光功率、脉冲频率及焦点位置偏差三个关键工艺参数作为输入特征,微孔表面粗糙度作为输出特征,建立了 IPSO-BP预测模型。随后,模型基于 27组仿真样本进行训练与验证,其中 22组用于训练,5组用于独立测试。仿真测试结果表明,预测模型在测试集上的最大相对误差为 6. 89%。为进一步验证模型的有效性,开展了 9组激光打孔验证试验,实测粗糙度与模型预测值的最大相对误差为 8. 06%。综上所述,所构建的 IPSO-BP神经网络模型能够以较高精度预测激光打孔的表面粗糙度,该方法可为工艺参数优化提供有效指导,从而减少实验试错,降低加工成本。

    Abstract:

    To address the difficulty in the real-time and accurate prediction of surface roughness during the laser drilling of titanium alloy micro-holes,a prediction method based on an improved particle swarm optimization algorithm optimized backpropagation(IPSO-BP) neural network is proposed. The IPSO-BP prediction model was established considering three key process parameters—laser power,pulse frequency,and focal position deviation—as input features and the surface roughness of micro-holes as the output. The model was trained and validated using 27 sets of simulation data,with 22 sets for training and 5 sets for independent testing. The simulation test results indicated that the maximum relative error of the prediction model for the test set was 6. 89%. Nine sets of laser drilling verification experiments were conducted to further validate the effectiveness of the model. The maximum relative error between the measured roughness and the value predicted by the model was 8. 06%. The results indicate that the constructed IPSO-BP neural network model can predict the surface roughness of laser-drilled holes with high accuracy. This method provides effective guidance for process parameter optimization, reduces experimental trial and error, and lowers processing costs.

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刘江宁,郑耀辉,刘贞,项坤.基于 IPSO-BP神经网络的激光打孔表面粗糙度预测[J].半导体光电,2026,47(4):742-748. LIU Jiangning, ZHENG Yaohui, LIU Zhen, XIANG Kun. Prediction of Surface Roughness in Laser Drilling Based on IPSO-BP Neural Network[J].,2026,47(4):742-748.

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  • 收稿日期:2026-02-07
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  • 在线发布日期: 2026-08-25
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